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Carbonated Beverage Filling Machine

The carbonated beverage filling machine is a specialized piece of equipment designed for one primary goal: to fill plastic (PET) bottles with sparkling drinks efficiently while preserving their fizz and quality. For any brand producing sodas, sparkling water, tonic water, or other carbonated drinks, this machine is the core of the production line. It ensures every bottle leaving the factory is consistent, fully sealed, and perfectly carbonated.

Key Features and Benefits:
● Gentle Pre-Pressurization (Counter-Pressure) Filling
● High-Speed Rotary Filling System
● Integrated Capping and Sealing
● Hygienic Stainless Steel Design
● User-Friendly PLC Control System

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Main Technical Parameter

Size	*15806101560mm*
Place of Origin	china
Minimum order quantity	1
Color	Customizable
Packing	wooden pallets
Delivery time	45days
Model	FGF

Key Features and Functional Advantages

Modern carbonated beverage fillers are engineered for high performance and reliability. They incorporate several key technologies to meet the demands of a competitive market.

Gentle Pre-Pressurization (Counter-Pressure) Filling

This is the most critical function. Before the liquid enters, the filler uses CO2 gas to pressurize the empty bottle to match the exact pressure inside the filler tank. This pressure equilibrium prevents the violent foaming and gas loss that would occur if the drink was filled under atmospheric pressure. The result is a smooth fill with precise control over carbonation levels.

High-Speed Rotary Filling System

These machines are typically rotary, meaning they have multiple filling valves mounted on a rotating platform. Bottles are fed onto the platform, are filled simultaneously, and then discharged continuously. This design allows for very high production speeds, with some models capable of filling tens of thousands of bottles per hour, making them ideal for large-scale production.

Integrated Capping and Sealing

Immediately after filling, the bottles move directly to the capping station. Here, an automatic capper places and tightens the caps onto the bottles at high speed. This seamless integration between filling and capping is vital. It minimizes the time the carbonated drink is exposed to the air, ensuring the seal is made quickly to lock in the freshness and carbonation.

Hygienic Stainless Steel Design

All parts that contact the product are made from high-grade stainless steel. This material is non-reactive, easy to clean, and resistant to corrosion from acidic soft drinks. The design also supports CIP (Cleaning-In-Place) systems, which allow for automated and thorough internal cleaning without disassembling the machine. This guarantees the highest standards of food safety and hygiene.

User-Friendly PLC Control System

The entire filling process is managed by an advanced computer system. Operators can easily monitor production data, adjust filling volumes, set pressure levels, and diagnose issues from a simple touchscreen interface. This level of automation ensures consistent product quality and simplifies operation and maintenance.

Machine Display

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Preforms and Bottles

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Primary Applications

This machine is versatile and essential for a wide range of carbonated products:

● Soft Drinks and Sodas: The primary application, handling everything from colas and lemonades to other flavored sparkling beverages.

● Sparkling and Seltzer Water: Perfect for filling plain or flavored sparkling water, where maintaining crisp carbonation is key.

● Tonic Water and Mixers: Ensures the precise carbonation level required for these specialty drinks.

● Carbonated Energy Drinks and Beer: Also suitable for filling other gas-sensitive beverages that require pressure-controlled filling to preserve their distinctive foam and taste.

By combining precision filling technology with high-speed automation, a carbonated beverage filling machine is a vital investment for any brand focused on delivering a superior, fizzy drink to its customers.

FAQ

How much do your machines cost?

Since our machines are custom-configured to match each client's specific output, container type, and factory requirements, pricing is not fixed. We offer a wide range of models across different output capacities—from entry-level to high-speed lines—which allows us to provide options that align with varying budget and production needs. To get a detailed and tailored quote, please contact us with your project details—we'll prepare a solution that fits both your technical goals and investment plan.

Are the key components in your blowing and filling machine from internationally recognized brands?

We understand your concern for reliability and longevity. Ou blowing-filling-capping combi machine are configured with high-quality, branded core components (such as PLCs, pneumatics, and drives) from reputable global suppliers. This ensures superior performance, stability, and easier access to spare parts, directly contributing to lower long-term operational risks.

How do you ensure low maintenance costs and high uptime in remote markets?

We achieve low maintenance costs through robust machine design, the use of durable branded components, and comprehensive remote support. We provide extensive operator training and detailed documentation. For key markets like Africa, the Middle East, and Central Asia, we maintain strategic spare part inventories and offer fast-response technical support to minimize downtime.

Can your 3 in 1 blow-fill-cap machine achieve a stable output of 20,000 bottles per hour (BPH) or more?

Absolutely. Our Blow-Fill-Cap Combi Block machine and complete bottling lines are specifically engineered for high-speed, continuous production. With proven designs and precision engineering, for 500ml bottle as a example, the stable output is 20,000 to 48,000 BPH while maintaining consistent quality, making them the ideal solution for medium and large-scale water and beverage plants.

Our factory area is 200 sqm.What is the footprint of your complete line?

Our Blow-Fill-Cap Combi Block is a major space-saving advantage, integrating three processes into one compact unit. The area of our entire production line ranges from 50 to 500 square meters. Our engineers will design a space-efficient production floor plan that fully utilizes your 200 sqm facility for optimal workflow.

What kind of training and after-sales support do you provide?

We provide complete on-site installation, commissioning, and hands-on operation training for your technicians. Our after-sales support includes a 24/7 remote assistance hotline, readily available spare parts lists, and scheduled maintenance guidance. Our goal is to make your team self-sufficient and ensure your line runs smoothly for years.

Do you have proven experience in our target region (e.g., Africa, Southeast Asia)?

We have a strong track record across your target markets, including Africa, the Middle East, Southeast Asia, and the Belt and Road regions. We understand the local challenges, such as climate, water quality, and supply chains. Our machines are built to perform reliably in these conditions, and we have local partners or service points to ensure dedicated support.

Are your Blow-Fill-Cap Combi Block Machine suitable for producing both bottled water and carbonated beverages?

Yes. Our filling technology and line configurations are versatile. We offer specific models and adjustments to expertly handle both non-carbonated (water) and carbonated beverages. This allows you to diversify your product portfolio with a single, efficient production line, maximizing your market flexibility.

Customer Review

Discover what our clients have to say

Their FG6 bottle Blowing machine works very good, easily to change bottle mold, and we've been able to keep up with growing demand without increasing energy usage. The after-sales service is also excellent.

John Lee

Production Director,FreshCare Industries

We needed a reliable, fast, and energy-efficient solution, and FAYGO UNION delivered. The quality of the bottles is consistent, and we've reduced our labor costs significantly thanks to the full automation.

Jack

CEO,GlowCosmetics

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