Leading Bottle Blowing Machine Manufacturer with One-stop Turnkey Solution - Faygo Union

Faygo Union Water Treatment System

Precision Filter (Security Filter): Acting as the final safety guard before the RO unit, this filter, typically with a 5μm or 1μm pore size, captures any fine particles that may have passed through the pretreatment stage .

Reverse Osmosis (RO) System: The High-Pressure Pump supplies the energy needed to force water through the semi-permeable RO Membranes . These membranes are the core of the system, effectively removing over 99% of dissolved salts, minerals, heavy metals, viruses, and bacteria, producing highly purified water . Many systems use a two-stage RO configuration for even higher purity .

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Pretreatment System: Protecting the Main Purification Unit

The pretreatment stage is crucial for preparing the raw water and protecting the sensitive reverse osmosis membranes downstream.

Robust Clamping System

The process begins with the Raw Water Tank, which stores the incoming water and ensures a consistent supply to the system. The Feed Pump then provides the necessary pressure to push water through the subsequent filtration stages.

Multi-media Filter

This filter, often filled with layers of sand and gravel, is designed to remove suspended solids, silt, rust, and other coarse particles from the water.

Activated Carbon Filter

This component is vital for removing chlorine, chloramines, organic matter, and unpleasant tastes and odors, which can otherwise damage the RO membranes.

Water Softener / Antiscalant Dosing System

To prevent scaling on the RO membranes, this stage removes calcium and magnesium ions (which cause hardness) either through an ion-exchange resin softener or by automatically injecting a scale inhibitor.

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Core Purification System: The Heart of Water Purity

This is the stage where the highest level of purification is achieved.

● Precision Filter (Security Filter): Acting as the final safety guard before the RO unit, this filter, typically with a 5μm or 1μm pore size, captures any fine particles that may have passed through the pretreatment stage.

● Reverse Osmosis (RO) System: The High-Pressure Pump supplies the energy needed to force water through the semi-permeable RO Membranes. These membranes are the core of the system, effectively removing over 99% of dissolved salts, minerals, heavy metals, viruses, and bacteria, producing highly purified water. Many systems use a two-stage RO configuration for even higher purity.

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Final Disinfection & Bottling System: Ensuring Product Safety

After purification, the water is prepared for bottling.

● Ozone Generator or UV Sterilizer: To ensure the water is microbiologically safe and to prevent microbial growth in the bottled product, a final disinfection step is employed. Ozone generators are highly effective, using a powerful oxidizing agent to sterilize the water. Alternatively, UV Sterilizers use ultraviolet light to destroy bacteria and viruses.

● Pure Water Tank: This tank stores the finished, purified water. It is often equipped with an air breather vent to prevent airborne contaminants from re-entering the sterile water.

● Automatic Bottling Line: The treated water is then conveyed to an automated washing-filling-capping machine for bottling and packaging.

Key Applications of Water Treatment Systems

Our integrated water treatment systems are engineered to serve a wide range of bottling applications, ensuring compliance with stringent international drinking water standards.

● Production of Purified Drinking Water: This is the primary application, producing clean, safe, and great-tasting bottled water for retail and distribution.

● Natural Mineral Water Production: The system can be configured to treat natural spring or mineral water, focusing on removing undesirable elements while preserving beneficial minerals.

● Water for the Food and Beverage Industry: Beyond bottled water, these systems provide high-purity process water as a key ingredient for breweries, soft drink manufacturers, and food processors, where consistent water quality is essential for final product taste and stability

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FAQ

How much do your machines cost?

Since our machines are custom-configured to match each client's specific output, container type, and factory requirements, pricing is not fixed. We offer a wide range of models across different output capacities—from entry-level to high-speed lines—which allows us to provide options that align with varying budget and production needs. To get a detailed and tailored quote, please contact us with your project details—we'll prepare a solution that fits both your technical goals and investment plan.

Are the key components in your blowing and filling machine from internationally recognized brands?

We understand your concern for reliability and longevity. Ou blowing-filling-capping combi machine are configured with high-quality, branded core components (such as PLCs, pneumatics, and drives) from reputable global suppliers. This ensures superior performance, stability, and easier access to spare parts, directly contributing to lower long-term operational risks.

How do you ensure low maintenance costs and high uptime in remote markets?

We achieve low maintenance costs through robust machine design, the use of durable branded components, and comprehensive remote support. We provide extensive operator training and detailed documentation. For key markets like Africa, the Middle East, and Central Asia, we maintain strategic spare part inventories and offer fast-response technical support to minimize downtime.

Can your 3 in 1 blow-fill-cap machine achieve a stable output of 20,000 bottles per hour (BPH) or more?

Absolutely. Our Blow-Fill-Cap Combi Block machine and complete bottling lines are specifically engineered for high-speed, continuous production. With proven designs and precision engineering, for 500ml bottle as a example, the stable output is 20,000 to 48,000 BPH while maintaining consistent quality, making them the ideal solution for medium and large-scale water and beverage plants.

Our factory area is 200 sqm.What is the footprint of your complete line?

Our Blow-Fill-Cap Combi Block is a major space-saving advantage, integrating three processes into one compact unit. The area of our entire production line ranges from 50 to 500 square meters. Our engineers will design a space-efficient production floor plan that fully utilizes your 200 sqm facility for optimal workflow.

What kind of training and after-sales support do you provide?

We provide complete on-site installation, commissioning, and hands-on operation training for your technicians. Our after-sales support includes a 24/7 remote assistance hotline, readily available spare parts lists, and scheduled maintenance guidance. Our goal is to make your team self-sufficient and ensure your line runs smoothly for years.

Do you have proven experience in our target region (e.g., Africa, Southeast Asia)?

We have a strong track record across your target markets, including Africa, the Middle East, Southeast Asia, and the Belt and Road regions. We understand the local challenges, such as climate, water quality, and supply chains. Our machines are built to perform reliably in these conditions, and we have local partners or service points to ensure dedicated support.

Are your Blow-Fill-Cap Combi Block Machine suitable for producing both bottled water and carbonated beverages?

Yes. Our filling technology and line configurations are versatile. We offer specific models and adjustments to expertly handle both non-carbonated (water) and carbonated beverages. This allows you to diversify your product portfolio with a single, efficient production line, maximizing your market flexibility.

Customer Review

Discover what our clients have to say

Their FG6 bottle Blowing machine works very good, easily to change bottle mold, and we've been able to keep up with growing demand without increasing energy usage. The after-sales service is also excellent.

John Lee

Production Director,FreshCare Industries

We needed a reliable, fast, and energy-efficient solution, and FAYGO UNION delivered. The quality of the bottles is consistent, and we've reduced our labor costs significantly thanks to the full automation.

Jack

CEO,GlowCosmetics

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